Advanced Tire Recycling Technology | Super Hisure Water Jet Processgh Pres

June 15,2025

Process Technology

1 Process technology: green cleaning

Star's ultra-high pressure water jet crushing technology: uses ultra-high pressure water jets to impact the tire tread, sidewall and other parts to break the original polymer chemical bonds, peel and crush the rubber from the tire surface, and produce a new type of rubber powder.

100% utilization of waste tires, green and environmentally friendly without pollution

2 Process Technology-Solving Industry Pain Points

Dependence on imports: Activated rubber powder can partially replace natural rubber and be used in strategic rubber products such as tires and hoses, greatly reducing dependence on natural rubber.
Low recycling rate: A continuous production line has been built to achieve large-scale and efficient production, solving the current low recycling rate of waste tires.
Low added value: Activated rubber powder is used in high-end markets such as the rubber industry, with high added value, better performance, and a circular economy
High pollution: The company independently developed the world's first complete production line, which is efficient and clean, and does not produce any pollution or waste.
High energy consumption: The production process of activated rubber powder has low energy consumption and is pollution-free. It has been listed as a strategic new material by the country.

3.3 Process technology: product comparison

Classification	describe	Processing method	Temperature /Pressure	Energy consumption	Environmental protection /hazard	Performance retention	Impurity content	application
Recycled Rubber	Add additives such as activators to the rubber powder to desulfurize and regenerate it through thermal or chemical degradation under the action of heat.	Mechanical physical crushing + chemical reaction	High temperature and high pressure	high	High pollution, high risk	decline	many	Inorganic seasonings are added during the production process, resulting in decreased performance, high specific gravity, and unstable storage period of less than 6 months
Machine-ground rubber powder	Powdered material obtained by mechanical processing, segmentation, crushing and impurity removal	Mechanical and physical crushing	Normal temperature and pressure	Low	High dust pollution and strong odor	decline	many	Low value-added applications (rubber flooring, asphalt, etc.)
Activated rubber powder	Irregular porous powdery substances are obtained by ultra-high pressure water jet	Ultra-high pressure water jet	Normal temperature and pressure	Low	No pollution	Keep	High purity of finished product	While partially replacing natural rubber, improving other properties (such as wear resistance)

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